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🔥 Primer Seating, Powder Charging & Bullet Seating — With Redleg Techniques

Updated: Oct 22



Seven brass bullets with blue tips stand upright in front of a green textured box on a gray surface. No text visible.

🔧 CHAPTER 1: PRIMER SEATING


The primer might be small, but it’s where the shot starts literally. Inconsistent primer seating can cause hangfires, erratic ignition, vertical stringing, or complete failures. Precision reloaders treat primer seating as carefully as they do bullet jump or powder charge.


🧪 1.1 Understanding Primer Pocket Fit & Tension


Brass undergoes metal fatigue after multiple firings. Every time you fire a round, the pressure inside the case tries to push the primer out, and that pocket expands microscopically. Eventually, it loses the ability to hold a primer tightly, which introduces ignition variance or even primer blowouts.


🎯 Why This Matters:


  • Loose pockets reduce ignition reliability

  • Increased Extreme Spread (ES) and Standard Deviation (SD)

  • Higher chance of pierced or backed-out primers


🔎 1.2 Primer Pocket Gauging Go / No-Go Tools


Tools:


  • 21st Century Shooting Primer Pocket Go/No-Go Gauge Set

  • Short Action Customs (SAC) Primer Pocket Comparator Pins


Two brass bullet casings with silver knurled tools on a white background. Arranged horizontally, showcasing metallic textures.

These aren’t optional for precision reloaders they tell you whether a piece of brass is still serviceable or should be scrapped.


🧰 How It Works:


  • GO Pin: If this doesn't fit, your pocket may have carbon buildup or be undersized. Uniform it.

  • NO-GO Pin: If this drops in freely, the primer pocket is too loose. That piece of brass is no longer suitable for precision or hunting use.


💡 Spec:


  • Large rifle primer pockets = ~0.210” dia., ~0.118"–0.122" depth

  • Small rifle primer pockets = ~0.175” dia., ~0.118"–0.122" depth


🛠️ 1.3 Uniforming Primer Pockets


Uniformers don’t just clean they cut pockets to a uniform depth, ensuring the primer seats to the same depth, every time.


Two brass bullet casings on a white surface, headstamped "LAPUA" and "308 WIN." The image is minimalistic with neutral tones.

Tools:


  • K&M Primer Pocket Uniformer (adjustable, carbide cutter)

  • Sinclair Primer Pocket Uniformer

  • RCBS Primer Pocket Brush (for cleaning only)


Close-up of a black metal drill bit attached to a red machine. The background is gray with textured details. No visible text.

🔄 Process:


  1. Insert uniformer in a drill or use by hand.

  2. Cut until the tool bottoms out cleanly and evenly.

  3. Check depth with a pin gauge or depth micrometer.


💡 Why it matters:


Uneven primer pockets = uneven primer seating pressure = inconsistent ignition delay.


🤏 1.4 Primer Seating Tools & Techniques


You want a primer seated:


  • Fully into the pocket

  • 0.003”–0.005” below flush

  • With even pressure, not crushed or tilted


A brass bullet casing lies on a gray surface. "LR 95" is engraved on the base, with a soft shadow highlighting its texture.

Tool Comparison:

Tool

Type

Notes

Competition Primer Seater Primal Rights

Bench Mount

Great feel, excellent for precision

Forster Co-Ax Bench Primer

Bench

Consistent seating depth, fast

RCBS Universal Hand Primer

Manual

Reliable, tactile, versatile

On-press priming

Progressive/single-stage

Fast but lacks precision feedback

Advanced Users: Use dial indicator setups to measure exact seating depth post-installation.


Green RCBS primer tray with visible text "WEAR SAFETY GLASSES" on a white surface. Metal components visible at the base.

💡 Tip: Rotate your case 180° and seat again this “burnishes” the primer into the pocket and eliminates unevenness.


⚖️ CHAPTER 2: POWDER CHARGING CONSISTENCY IS KING


Powder charge weight is one of the biggest influencers of muzzle velocity and pressure. Slight inconsistencies can wreck your SD/ES and open up groups especially at long range.


💻 2.1 Using QuickLOAD: Internal Ballistics at Your Fingertips

QuickLOAD is a predictive modeling software that simulates:


  • Chamber pressure

  • Barrel time

  • Muzzle velocity

  • Case fill %

  • Muzzle pressure

  • Powder efficiency (% of powder energy converted to projectile energy)


🧠 Why You Should Use It


  • Avoid pressure spikes before ever loading a round

  • Fine-tune for harmonic nodes using barrel time estimates

  • Pick powders based on their burn curves and consistency

  • Calculate performance deltas across temperature ranges


📌 Example:


6.5 Creedmoor / 140gr ELD-M / H4350 / 26” Barrel

QuickLOAD outputs might show:

  • 41.5gr = 2685 fps @ 94% fill, 48,000 PSI

  • 42.5gr = 2750 fps @ 98.5% fill, 55,000 PSI

  • 43.0gr = 2780 fps @ 101% fill, 59,000 PSI ← approaching pressure ceiling


This modeling helps you choose a safe, efficient load range to test with a chrono.


⚙️ 2.2 High-End Powder Dispensing Tools

Tool

Accuracy

Speed

Best For

AutoTrickler + A&D FX-120i

±0.02gr

Medium

Precision match loads

RCBS Chargemaster Supreme

±0.04gr

Fast

High-volume, hunting loads

Prometheus Gen II

±0.01gr

Slow

World-class benchrest shooters

Manual trickler + beam scale

±0.01gr

Very slow

OCD perfectionists

💡 Pro Tip: Always let your scale warm up, and weigh certified check weights to verify before your session.


Lab setup with scales, powder can, and measuring tools on a gray counter. Red tray holds cartridge cases. Notes on wall and digital display.


🔍 2.3 Environmental Control & Best Practices


  • Room temp & humidity affect powder throw

  • Always keep your bench free of vibration

  • Weigh every charge for ladder/OCW testing no exceptions


🎯 CHAPTER 3: BULLET SEATING EXTREME PRECISION


Once you’ve got perfect brass, primers, and powder charges, bullet seating becomes the final gateway to accuracy. This is where bullet jump tuning and alignment come into play.


📏 3.1 CBTO vs. COAL


  • COAL (Cartridge Overall Length): Tip-to-base measurement

    • Less precise due to meplat inconsistencies

  • CBTO (Cartridge Base to Ogive): Base to ogive (bearing surface) using a comparator

    • This is how most precision shooters tune bullet jump


💡 Use a tool like the Hornady OAL Gauge with a modified case that's been fireformed to your chamber to accurately find your rifle’s land contact point. From there, subtract your desired jump distance to determine your starting seating depth. Just be sure the case shoulder matches your resized brass for consistent results and proper chamber fit.


Digital caliper measuring brass bullet casing and red object against gray stone background. Display shows 2.1690 in.

🔧 3.2 Seating Tools

Tool

Notes

Forster Ultra Micrometer Die

Micrometer control down to 0.001”

Redding Competition Seating Die

Floating seating stem reduces runout

Wilson Inline Seater + Arbor Press

Benchrest-level consistency

💡 Best Practice: Use bushing dies or mandrels to set consistent neck tension before seating.


📐 3.3 Measuring and Fixing Runout


Runout = bullet tilt in the neck. It causes uneven engraving into the lands and opens up groups fast.


Tools:


  • 21st Century Concentricity Gauge

  • Hornady Concentricity Tool

  • Custom V-block and dial setup


A caliper measures the tip of a brass bullet in a metal vise. The gauge reads "Mitutoyo." The setting is a workshop with a metallic surface.

Target Numbers:


  • < 0.002” runout = precision load

  • < 0.005” = acceptable for hunting


🛠️ Fixing Runout Issues


  • Switch to inline seater

  • Ensure your neck tension is uniform (mandrel = consistent ID)

  • Polish expander balls or remove them entirely if they're dragging on the case mouth

  • Use seating stems that match bullet profile a poor stem fit causes bullet tilt


📄 Download Your Reloading Data Sheets


To help you track your precision loads, velocities, seating depths, and group results, we’ve created printable Reloading Data Sheets available for free on our website.


These are the same sheets we use in-house at Redleg for:


  • Ladder and OCW testing

  • Tracking powder charge, COAL, CBTO, velocity, SD/ES, and group size

  • Annotating conditions like temperature, wind, elevation, and barrel round count


Print them. Use them. Build better ammo.

 

🏁 Coming Up Next:


Stay tuned for Part 3 where we deep-dive into:

  • Ladder Test vs. OCW Test

  • Interpreting targets

  • Using ES/SD vs group size for accuracy nodes

  • Realistic shot diagrams with group patterns like you posted



📞 (507) 677-6007📧 info@redlegguns.com🌐 www.redlegguns.com

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We are located in downtown Chandler, a small town in southwest Minnesota. As a Federal Firearms Licensee we have the ability to ship firearms to a dealer near you, anywhere in the United States.



430 Main Ave.
Chandler, Minnesota 56122
(507) 677-6007

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